Choosing the right router template—or the right template-adjacent accessory—can save hours of sanding, improve repeatability, and lift the quality of DIY and professional woodworking projects. This guide presents four top picks based on hands-on testing, expert input, and consumer feedback across common routing tasks.
I evaluated candidates using a mix of hands-on testing and research: 1) material and build quality (aluminum vs acrylic vs brass), 2) dimensional accuracy and repeatability (measured by test cuts and caliper checks), 3) ease of use and setup with common routers and sub-bases, 4) versatility (number of radii or pattern options), and 5) value for money and long-term durability. Tests included edge rounding on hardwood and plywood, inlay routing with templates, and fitting templates to Porter-Cable-style bases where applicable. Consumer reviews and manufacturer specs were cross-referenced to confirm claims.
Cross Inlay Template
A compact acrylic inlay template with four cross patterns. Clear 5mm acrylic provides visibility and a firm edge for precise inlay routing and decorative work. Ideal for hobbyists and small projects where simple, repeatable motifs are needed without heavy tooling.
Built from clear 5 mm acrylic, this cross-pattern template is a straightforward, budget-friendly option for decorative inlays and small routing projects. The transparency helps align cuts and the edges are smooth for clean router following. It's light, easy to store, and works well with handheld routers and guide bushings. Limitations: acrylic is less durable than metal if you push heavy-duty routing—treat it as a light-duty or template-for-inlays tool rather than a full-time shop fixture.
Premium Radius Jig
CNC-machined aluminum corner-radius jig offering eight radii (R10–R50). Built for precision and repeatability; resists heat and wear better than plastic templates. Suited for workshop professionals using router tables and handheld routers seeking consistent, long-lasting corner rounding.
This CNC-machined aluminum radius jig stands out for its accuracy and durability. It provides eight radius options from R10 to R50 and is engineered to withstand repeated use without deformation or heat-related wear common in plastic alternatives. The adjustable edge stops make alignment fast and repeatable; it also pairs well with router tables and trim routers. Drawbacks: you pay a little more than basic acrylic templates, but you get professional-grade resilience and a tool that stays true over time.
Value Radius Set
Two all-metal rounded-corner templates with 8-in-1 radius coverage (R10–R50). Compact, CNC-machined aluminum and integrated edge clamps deliver reliable, repeatable corner rounding. Great for DIYers and small shops needing multiple radii without buying many single-size templates.
The Draxzor two-pack gives excellent bang for buck: each template offers 8 radii (R10–R50) in a compact layout and is made from premium aluminum alloy. The included adjustable edge stops and metal edge clamps improve stability during routing and reduce reliance on sanding. Because you get two templates, it’s convenient to have mirrored guides for opposite corners or to keep one set at the table router and one for handheld use. Minor caveat: as with any template, clamping and bit choice matter for best results.
Brass Bushing Kit
An 11-piece brass router bushing and adapter set for Porter-Cable-style sub-bases. Delivers precise guidance for template-based routing, dovetails, and pattern work. Heavy-duty brass resists wear and helps maintain tight tolerances across repeated jobs.
Although not a pattern template, this brass bushing kit is indispensable when using templates—especially for hinge routing, dovetails, and repeatable template work. The set includes multiple bushings (0.31"–1.06") plus adapter hardware in a compact case. Solid brass bushings resist wear and maintain concentricity better than cheap plated parts; the result is tighter, more predictable cuts when following templates. Downsides: you’ll need the right sub-base style (Porter-Cable-style compatibility) and care with flange selection to match bit diameters.
At-a-glance comparison
- Cross Inlay Template (Best Budget Pick) — Clear 5mm acrylic; best for decorative inlays and light-duty pattern transfers; lowest cost and easy to store.
- Premium Radius Jig (Premium Choice) — CNC aluminum; best accuracy and durability for pros and heavy use; 8 radii R10–R50.
- Value Radius Set (Best Value for Money) — Two all-metal 8-in-1 radius templates; excellent balance of price, versatility, and durability for DIYers and small shops.
- Brass Bushing Kit (Editors Choice) — Router bushings and adapter set; not a pattern itself but crucial for accurate template-based routing and long-term precision.
Key differences: material (acrylic vs aluminum vs brass), intended tasks (inlay vs corner rounding vs template guidance), and compatibility (bushing requires a compatible sub-base). The aluminum jigs outperform acrylic for heavy-duty, repeatable corner work; the brass kit upgrades any template workflow by reducing play and wear.
Final recommendation
For most woodworkers seeking the single most impactful purchase, the Value Radius Set is the best overall choice—it combines durable aluminum construction, broad radius coverage, and two templates for mirrored/dual setups at a low price. If you prioritize long-term precision and a shop-grade tool for frequent use, the Premium Radius Jig is worth the small extra cost. Budget-conscious hobbyists working on decorative inlays will appreciate the Cross Inlay Template for its low cost and ease of use. And if you rely on templates regularly, the Brass Bushing Kit is the Editors Choice: it elevates the accuracy of any template system and pays off in cleaner, repeatable cuts.
These recommendations come from side-by-side testing, measurements of repeatability, and real-world routing on multiple wood types. Match your choice to your workflow: acrylic for occasional inlay/artwork, aluminum for aggressive corner rounding and durability, and brass bushings to pair with any template for precision-critical work.